Audi 80/Avant (B4)

since 1991-1995 release

Repair and operation of the car



Audi 80/Avant
+ Technical specification
+ Engines
+ System of production of the fulfilled gases
+ Cooling system
+ Fuel tank and fuel pump
+ Air filter and airintaking channels
+ System of injection
+ Coupling
- Transmission and transmission
   Removal and installation of the mechanical transmission (T)
   Noise in the transmission
   Automatic Transmission (AT)
   Electronic control of AKP
   Main transfer
   Power shafts
   Check of cuffs of power shafts
   List of malfunctions
+ Suspension bracket and steering
+ Brake system
+ Anti-blocking system of brakes
+ Wheels and tires
+ Body electrical system
+ System of ignition
+ Lighting
+ Signaling devices
+ Devices and auxiliary devices
+ Heating and ventilation
+ Body elements
+ Search of malfunctions
+ Specifications





Removal and installation of the mechanical transmission (T)

Removal of the mechanical transmission. Behind KP is suspended only on one traverse (shooter) which needs to be removed completely.

Front-wheel models

The car needs to be lifted and fixed so that you could work both in a motor compartment, and under the car bottom. KP is removed in the direction down.

 PERFORMANCE ORDER

  1. To remove a wire of connection with "mass" of the accumulator.
  2. To remove three top bolts connecting the engine and KP.
  3. To turn off the wire connecting to KP body — "weight".
  4. To remove the RPM meter plug on KP; for this purpose to wring out plug clips. To repeat the same with the plug to the switch of headlights of a backing.
  5. To weaken conducting bandages, to separate plug connection to a lambda probe.
  6. To disconnect the lower panel of a motor compartment (the head Elementy of a body).
  7. To disconnect a forward exhaust pipe from a collector, and also catalytic converter from the middle (main) muffler. To remove the corresponding part of the muffler.
  8. To remove back to a traverse.
  9. To remove a rod of a fork of gear shifting of KP.
  10. To disconnect procon-ten system cables from KP.
  11. To remove a protective leaf of the leading half shaft.
  12. To remove the leading half shafts on the right and to the left of KP, to unscrew hinges in the direction to the left (holding at the same time the ends of shaft) and to tie up both leaders of a half shaft.
  13. To remove the working cylinder of the hydraulic drive of coupling; the pipeline can remain connected.
  14. To prop up the top end of a steering bipod.
  15. To protect the engine supports from capsizing forward or back.
  16. To bring from below under KP a garage jack.
  17. To remove KP and a forward support of the engine.
  18. To turn out the lower bolts connecting the engine and KP.
  19. It is careful to wring out KP from the engine by means of mount.
  20. Now on a jack it is careful to lower KP.
  21. For installation to clear shlitsevy connection of main shaft KP and to grease with MoS2 paste or jellied V.A.G. G lubricant 000 100.
  22. To check whether the directing plugs for centering of KP entered the block of cylinders of the engine.
  23. To check and if necessary to adjust gear shifting at the established KP.
  24. Models with the 6-cylinder engine: to bring KP case at the left above at an angle 30 °, otherwise the beating on an exhaust pipe is possible.
  25. You watch the moments of an inhaling in the table.

Inhaling moments

Inhaling moment
N • m
KP to the engine
M 8
M 10
M 12
25
45
65
Power shaft to a shaft with a flange
M 8
45







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